Motorcycle repairs and moped completions

Well I guess it’s about time that I give an update on my motor life.  I’ve now been commuting to work on my motorcycle everyday for about two months.  I’ve done a few longer trips, and generally have been working out the kinks and getting used to riding such a large bike.  Within the week I’ll have put 2,000 miles on the Interceptor since getting it running in late July.

It’s really fun to ride to work, I feel much less stressed when I get home, which I believe is largely due to the smug satisfaction I get passing the lines of cars on 520 as I zip past in the carpool lane.  Rosanna has become a much better passenger to.  She’s leaning with me in the corners and doesn’t scream when I push the boundaries of conventional “speed limits”.  One thing that seriously needed attention was the fork seals.  Since the VFR700 doesn’t have a centerstand, there really isn’t a an easy way to lift the front end off the ground.  I figured that my handy dad would have a solution so Rosanna and I packed up and drove to my parents for the weekend.

Wouldn’t you know it, it took my dad about 30 seconds flat to detail how we were going to lift the bike up off the front wheel so that we could drop the forks out and rebuild them.

Interceptor in cradle Cradle

That right there is about 480 lbs of metal and fluids hanging from about $25 worth of wood and rope.  Nice work dad.

Hanging Forks All buttoned up

We got the forks disassembled, cleaned and reassembled pretty quickly and re-installed on the bike.  It has made a huge difference in the handling of the bike and now I just need to put new tires on and I’ll be ready for the winter.

BIG NEWS!  We finally finished Rosanna’s mermaid moped.  Rather than create my own content like a good journalist, I’m just going to copy her writing from the moped army forum:

i had this idea, and then joel helped me finish it. my goal was to build a bike that could zip around town without being stymied by the hills in Seattle. And then, of course, came the genius idea of a mermaid on the tank for sheer ridiculousness. 

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I started building it about two years ago. Initially the project progressed quite smoothly, building the engine, assembling parts, etc. But then little cosmetic things, like the actual mermaids on the actual tank, started taking a while to complete. About a month ago, Joel was getting home from work about a half hour late every day. I thought nothing of it, blaming traffic, until a complete and finished mermaid moped was presented to me. What a guy! He was stopping off at brendan and arianna’s every day after work to drop off the parts he’d had shipped to his work. He even worked to get the tank finished without me knowing and then spent a day getting all the finishing touches in place. 

My friend Rosa painted the mermaids using Testors Enamel model paint. The nice guys at the body shop around the corner from my house clearcoated the tank for free. Responsible Jon powder coated the whole thing. 

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Joel fabricated the front disc brake (Avid BB7 disc brake). Naz made the sturdy fork brace. 

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70cc treats reed kit 
Polini 4 petal reed block 
24 mikuni carb 
Estoril pipe 
stuffed race crankshaft 
3 shoe clutch 
General hydraulic forks 
Extended pedal arm 
1977 low-rise bars 

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Naz welded the extended pedal arm Joel made and also the intake, helped Joel convert the wheels to sealed bearings, let me use his sander to get the tank super smooth, let Joel use the lathe to make the disc brake and in general was a wizard. 

kill switch on the headlight bracket 

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12v lighting coil with LED taillight and working brake light! also brad johnsen welded the seat bracket on. 

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Celeste cable housing 

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Woo! so stoked!

The one detail she left out, is the little mermaid sketch on the chain tensioner.  My friend Rosa painted all of the mermaids, she was my studiomate at Cornish and she is a great illustrator.

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That’s all for now.

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Summer is finally here! In August.

Well the weather hasn’t been the best, but it certainly hasn’t deterred Rosanna and I from staying busy. We’ve either been out of town or had fun obligations every weekend since May and it doesn’t look like it will let up until October.

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This camper was seen cruising down Highway 2 in Eastern Washington.

One of the most exciting news is that I got my Honda Interceptor running.  It really was just a slow process of going through the bag of parts I received along with the bike and replacing things that seemed like they needed fixing.  I got it to idle a couple of times but couldn’t get it to fully run and then Naz came over and helped me discover that the problem was mostly an issue of fuel flow.  After experimenting here and there I got it fired up and running no problem.  One of the weird things I discovered was that the carbs kept getting this goo inside of them.

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I think that the problem was that the tank had gotten varnished with old gas and the new gas was making it sluff off into the fuel system.  Gross.  I’ve ridden the bike just a hair under 600 miles since I got it running two weeks ago, so I hope that between the cleaning I did and the miles I’ve put on the bike, the fuel system should be all clear now.

The forks on the Interceptor were a bit too squishy so I thought that I would replace the fork oil.  Note:  forks are pressurized, they will forcibly expel oil if the pressure isn’t bled off.
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Not much more is left to fix on the motorcycle, the fork seals are rideable, but need to be replaced at some point, and I’m currently repairing the left side fairing.  This is the first time I’ve done much work with fiberglass, can you tell?

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I surprised Rosanna by assembling her mermaid bike, we are still waiting on the tank to get painted but the bike is otherwise complete and is quite quick.

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I took the Interceptor on its first long distance trip this past weekend out to Doe Bay fest on Orcas Island.  It was really fun and I really grew to appreciate the Aerostich suit that Rosanna’s Uncle Chris is letting me use.  I was perfectly comfortable in 80 degree weather as well as going 85 mph in 50 degree nights.  My only qualm with the suit is that when I step off the bike I look like I’ve lost my snowmobile.  Oh well, style is a small price to pay for safety and comfort.

Here I am safety’d up with my nieces and mom looking on.

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And here is a hilarious paint job spotted in the ferry line on my way to Orcas.

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A couple last things to mention, I’ve started another blog.  I review movies based only on the trailer.  I call it I haven’t Seen It, But…

And one last photo.

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Motorcycle progress

Motorcycles are weird. For the last week or so I’ve been coming home from work and heading straight out to the backyard to do some wrenching. It has consistently been a one step forward and one step backward kind of thing every single day. Seriously, everyday I make one crucial fix and one devastating mistake.
When Don, Rosanna’s cousin, originally started fixing the bike he bought all of the necessary parts and in the four intervening years has since forgotten what exactly required attention. So now I have a grocery bag of parts that I have been digging through and trying to diagnose issues based on those clues.
First up, I noticed a carb rebuild kit. So I pulled the carburetors off of the motorcycle and began cleaning away.

Everything was going swimmingly until I realized that two of the float bowl screws were completely rounded out. Bummer. So I tried using an extractor without much luck, and eventually decided to just grind off the screw heads. Once the heads were off I was able to continue the tedious and frustrating process of twisting out the remaining screws with vise grips (which were way to large for this job), penetrating fluid, and some needle nose pliers.
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After about two hours of this, I succeeded.
I cleaned out all the old gas varnish and blew out the jets, some more successfully than others.
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And the failed part of the day is… disintegrated float bowl gasket.
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Sadly, the bag-o-parts contained only one carb rebuild kit and I had disintegrated two gaskets. Hmmm… well, if I didn’t break things everyday, what would I do with my free time? Ride a motorcycle? THAT’S RIDICULOUS.
To avoid the rounded screw scenario in the future, I replaced all of the screws with socket heads.
Doesn’t it all look pretty?
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Another item I found in the bag-o-parts was a gasket for the cylinder head cover. Now let me be clear, this isn’t really all that critical of a gasket, it merely keeps oil from leaking out and there really isn’t all that much pressure in there. But the fresh gasket was provided so I felt obligated to investigate. I pulled off the first headcover and it looked good. So I assumed that it must be the front cylinder that was leaking, which also happens to be the more difficult to reach of the two. After pulling off the radiator and covering myself in coolant, I managed to pull off the front cylinder head. That gasket was fine as well, and the cams all looked great.
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Well, I replaced the gasket anyway, and retightened all bolts. Suddenly, tragedy struck. I over torqued the bolt and snapped it off right in the cam. :(
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I’m not sure exactly what to do at this point, I will probably have to remove the cam and extract the bolt, which of course means I will have to learn how to adjust cams, oh, I’m just so excited to find out what critical part I will break and repair next!

Oh yeah, Mosquito Fleet took another biannual portrait.
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Posted in awesome, bad ideas, go fast bike | 1 Comment

I don’t want a pickle Just want to ride on my motorsickle

Remember two years ago when I was talking about how I’d love to have a key with a viking head and a how I’d tear off on my motorcycle?

Well, I’m halfway there.
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Back in January, Rosanna and I were having dinner with some of her family. I was telling her cousins how my dream motorcycle would be a late 80′s Honda Interceptor, and one of them said, “Oh Don has one of those, he might even just give it to you.” To my astonishment, when we talked, Don said, “Yes, I do have one, I’ll ask my dad and I’ll see what I can do.”

Well, 5 months later we picked it up and it’s in my possession. I am so excited. It certainly needs a little bit of work before it can blast; one new carb boot, a new battery, and some fuel line, but it is pretty much complete other than some crunched fairing.
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I did some reading online and in the late 80′s the US government taxed imported bikes over 700cc in order to ease pressure on the floundering Harley Davidson Company. So it turns out that this bike, while nearly identical to the VFR750, (which many believe is the greatest sport touring bike ever made), was known as a tariff beater and was $800 cheaper than the 750 cc version.

In 1987, the VFR700F2 was the only model sold in the US. The blue/silver model was introduced featuring black engine covers, a midnight blue finish and silver wheels, seat and decals. Functionally, the 87 included many improvements. The ignition became fully digital and no longer required the Cam Pulse Generator. The tachometer no longer fed into the spark unit. The gear shift-arm was shortened for more positive shifting. The front forks were given more damping (though this still left much to be desired). The rear suspension linkage was improved. A new Pro Link shock was introduced. Many engine components were strengthened and lightened. The valve rocker arms were redesigned to cause less friction.

Anyway, I am SO STOKED and hopefully I’ll be cruising aound on this thing soon.
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SLOG post about Sierra Stinson

My friend Sierra Stinson that I mentioned back in this post just had a short interview posted about her Vignettes shows. Read the whole article here.

Congratulations Sierra!

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Pushed (the 24 hr film)

Real quick, here is the film that we made for the 24 hour film festival a couple of weeks ago.

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Hey! I’m back again.

So I was sort of at a brick wall tuning wise until I figured out the whole fire hose of gas spewing onto my pant leg. It’s tough to just casually ride a bike and tune it when getting near the thing requires a wardrobe change, a breathing mask, and post ride shower.
So I felt it was important to get myself an air filter to catch as much of that extra petrol as possible. I’m not really stoked on the K&N filters that have been getting popular these days. Though I’m sure they do a great job of high air flow while still filtering, they’re just a little too oversized for my tastes.
After some searching I came across that Marchald filter I linked to in my last post. WOW! What a great filter. First off, it’s really well made. Dual stage foams, metal base, and the rubber adapters that come with it are shaped like velocity stacks to improve the airflow.
I was really impressed at what you get for the price.
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I’ll test this out this week.

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Grand Rapids in the house!!! Literally.

This week was F-U-N. And exhausting.
Gabe Bandit along with his friends Derek, Caleb, and Esther came to Seattle because they had a film in NFFTY.
Not content to merely attend a film festival and explore a new city, the Michigan natives decided to participate in a Grand Rapids 24 hour film festival remotely, submitting their project online.
If you’re not familiar with the concept of a 24hr film fest, the idea is that participating film-making teams are given a theme, location, spoken line, and prop that must be included in all of the competitors films. Then you have 24 hrs from that moment to create a short film using only footage shot within that 24 hr period.
I tagged along and actually became the villain in the movie!
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DEATHped made it’s riding debut, and after a manic night of riding mopeds all over, and one narrow escape from the authorities, we wrapped filming at 9 am.
The judging for the film fest ends this weekend so once that ends perhaps I can get a vimeo file of the final product posted up here.
Derek, who acted as the Director of Photography snapped some really great shots over the course of the weekend and he graciously allowed me to post them up.
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So like I said earlier, right before those crazy mid-westerners invaded Kastle Kvernmo, I finished DEATHped. I rode it quite a bit this weekend during shooting, and on Sunday I did some more fine tuning at a Mosquito Fleet fix-it day. I asked Derek to take DEATHped for a ride so that I could do a plug chop and when he returned he informed me that DEATHped had claimed it’s first victim. In his words, “I was riding down 8th and it was hauling pretty good, and this little bird swooped in and it bounced off the headlight and into my visor. This is the final poop of a dead bird.”
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So apparently DEATHped is carnivorous.
Based on the advice of Naz and Shannon, I’m running it super rich right now, every once in a while I’ve gotten it to rev up high enough to actually hit the powerband and that’s when things get exciting. For the most part though, it just kinda feels sluggy. Once I feel like it is broken in a little bit I’ll get the jets a bit more tuned in. I think I may also switch out my front sprocket, I’m running 18 x 45 gearing right now and I’d like just a bit more torque. One thing that I need to change ASAP is the carb needs an air filter. I’ve heard that Gilardoni kits like to spit gas, but hooboy, my pant leg smells like I’ve been refining gasoline as a hobby. I walked into a bar and was asked if it was me that smelled like gas, because otherwise they were worried that they might have a natural gas leak in the kitchen. I like this filter and I’ll check it out soon.

In other news, this blog is moving. Yes, moving to this site that you are reading right now. I’m trying to flesh out my site a bit more and I thought it would be nice to take my blog over here. I’ll continue posting on both blogs for a little while but at some point I’ll abandon the joelsmopeds.blogspot blog and continue over here.
Stay tuned for some rough cut moped footage from the 24 hr film and perhaps the finished product.

Posted in DEATHped, Gabe Bandit, self-referential blogging, weekend adventures | Comments Off

The coolest moped part I’ve ever made.

Well, DEATHped is finally coming near to completion. The final missing pieces are in the mail, and I am just putting the finishing touches on the bike.

About three months ago, I started visualizing what seat would look best on the bike. I wanted it to be like a cafe seat but minimal, totally unique and sturdy. I started by making a small paper mockup about an inch long. I just sort of figured out what sort of folds I would need to do to make it work. Once I had a mockup, I disassembled the little paper seat and scanned it into my computer. I traced the template in Illustrator and extrapolated it to full scale. Then I printed out the template onto a cereal box, assembled the full size mockup, and tweaked and refined ad naseum.

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It’s really nice to be able to set a cardboard facsimile of a seat on your bike and scope out the lines and work it out. Eventually, I came up with a design I was happy with.

On Saturday I was lucky enough to get some time with Michael Mike down at the wizard lair. That guy is super generous with his time and skills and most every amazing moped project coming out of Seattle has his fingerprints on it. I filled him in on my plan and we quickly set to work.
First I transferred my template to the stainless steel.
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Then I started hacking away with an angle grinder.
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The Wizard himself began fusing the metal. If you look closely you’ll see that he is actually absorbing the energy of the welder into his hand and welding with his magical fingertip.
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After the welding was done I spent a significant amount of time shaping the tail section and this is what I came up with.
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I’m pretty proud of it.

So this leaves me with only a couple more steps before I can declare DEATHped complete and ready to ravage. I’ll be tuning the carb and clutch over the next couple of days and my final little bits should arrive today (monday). All that is left is to black out any chrome, (DEATH TO CHROME!) and take pretty photos for posterity. I’m very excited.

I just have to mention one more time that I couldn’t have done any of this without the generous help of Michael Mike, Phil, Haulin’ Colin, my supportive wife, and probably other people that are escaping my memory.

Posted in DEATHped, Michael mike, Pinto, puch, success | 3 Comments

Blueberry wine, the plague, and Los Angeles

The last few weeks have been a whirlwind of art shows, motorcycle riding, and other fun things.
The Los Angeles Latebirds had a little get together down in Malibu and of course Rosanna and I simply had to attend. I didn’t get many photos because I was so busy, so you’ll just have to take me at my word that it was a spectacular weekend and I really love hanging with those fellas.
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Flashback to a week before LA, my friend Sierra and I had been discussing doing a one night art show in her apartment. She’s been doing these shows for some time now, she and her understanding boyfriend pack up most everything in their apartment, put it all in the closet, and host intimate art shows about twice a month. She’s been calling it Vignettes.
So, like I said, Sierra and I had been discussing showing some of my work in the future and it became clear that the best time for both of us would be the night before I left for LA. That gave me just about a week to figure out what work I wanted to show and make about five new pieces. My art practice is pretty methodical, I usually have a pretty clear idea of my intention before I start creating, but sometimes it’s good to have a deadline hanging over your head to stir the creative juices.
Here are some shots of the Moms on the internet. exhibition.
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So the art show happened and it was great, and then we got to spend a wonderful few days with our friends down in LA, and then I got the plague. It started as a little cough and some congestion in my ears and eventually blossomed into full on 24 hour uncontrollable coughing. Oh, and pink eye. It was an awesome week.
After recovering from my various ailments, my friend Ryan and I racked our blueberry wine.
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Here is dead-man-walking engaged-to-be-married Ryan with our batch of blueberries. When we began fermentation we combined some recipes and had a comedy of errors sort of day trying to get our ratios right. Eventually we came up with this list of ingredients:
9lbs blueberries
14lbs cane sugar
5 gals water
2 packets of Bordeaux yeast

As of the 13th of April our wine has been slowly fermenting away for 5 weeks and we have an alcohol percentage of 6%. We are shooting for around 14% so we’re going to let it continue and hope for the best.

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Here I am racking the wine.
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Just look at that delicious ruby color of the blueberry juice. Yummy.
So in summary, life is pretty great! Spring is slowly teasing us here in Seattle, it looks like DEATHped might actually be completed this month, and I’ve proven that I can survive the plague.

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